Capacity
Merc Engineering is an expanding business, injecting regular investments into training and machinery. Our extensive manufacturing facility boasts CNC Turning & Milling, CNC Sliding Head Turning and CNC EDM Spark & Wire Erosion complete with precision EDM Fast-Hole Drilling.
Merc's comprehensive line-up includes:
The acquisition of Bright Spark Precision Engineering in 2008 significantly increased our CNC Turning & Milling capacity, with the addition of numerous Mazak CNC Machines.
As a company we are happy to offer a fully bought out service including all types of surface treatments and mechanical sub-assembly work.
Merc has extended its capacity to specialise in the manufacture of small to medium sized precision machined components in difficult-to-machine aerospace and subsea alloys, such as Inconel, Hastelloy, Titanium, Duplex and Stainless Steel. Metal Matrix Composites.
CNC TURNING
| Machines | Quantity |
|---|---|
| Okuma & Howa Act 3 CNC Lathe | 1 |
| Okuma & Howa Act 20 CNC Lathe | 1 |
| Doosan Dooturn 4 CNC Lathe | 1 |
| Doosan Dooturn Z 290 SMY Lathe | 2 |
| Mazak SQT 250M Lathe | 1 |
| Mazak QT 15 Lathe | 1 |
CNC MILLING
| Machines | Quantity |
|---|---|
| Matsuura 660VG Vertical CNC Machining Centre | 1 |
| Matsuura 510VG Vertical CNC Machining Centre | 1 |
| Dahlih MCV 1020BA Vertical CNC Machining Centre | 2 |
| Doosan Mynx NM510 Vertical CNC Machining Centre | 1 |
| Mazak SQT FH-4800 Horizontal CNC Machining Centre | 3 |
| Mazak FJV 250 High Speed CNC Machining Centre | 1 |
| Mazak VTC 4I CNC Machining Centre | 1 |
CNC MILL-TURN
| Machines | Quantity |
|---|---|
| Doosan Puma MX2000ST CNC Mill-Turn Centre | 4 |
| Mazak Integrex 200 3SY CNC Mill-Turn Centre | 1 |
CNC SLIDING HEAD TURNING
| Machines | Quantity |
|---|---|
| Citizen M32-3 13 Axis Sliding Head CNC Lathe | 1 |
| Citizen M20-3 13 Axis Sliding Head CNC Lathe | 1 |
| Citizen L32-VII Sliding Head CNC Lathe | 1 |
| Citizen L25-VII Sliding Head CNC Lathe | 1 |
EDM WIRE EROSION, SPARK EROSION, & FAST HOLE DRILLING
| Machines | Quantity |
|---|---|
| Agie Charmilles 240cc CNC Wire Eroder | 1 |
| Agie Charmilles 440cc CNC Wire Eroder | 1 |
| Agie Charmilles 35p CNC Spark Eroder | 1 |
| Astec CDH-2AM High Speed EDM Drill Machining Centre | 1 |
| Astec A33M High Speed EDM Machining Centre | 1 |
| Charmilles Roboform 30 Spark Eroder | 1 |
| Astec A33M High Speed EDM Drill Machine | 1 |
PRECISION TIG WELDING AND FABRICATION
| Machines | Quantity |
|---|---|
| Lorch V30 TIG Welding Plant | 2 |
| Murex Transmig 523 S(w) MIG Welding Plant | 1 |
CO-ORDINATE MEASURING MACHINE (CMM)
| Machines | Quantity |
|---|---|
| Mitutoyo Euro-C C776 CNC CMM | 1 |
| Mitutoyo B231 Manual CMM | 1 |
| Tesascan Profile Measuring Machine | 1 |
| Eley Metrology "Millenium" CNC CMM | 1 |
| Mitutoyo Crysta Apex CMM | 2 |
| MCOSMOS-2 Offline Programming Software | 1 |
CAD DESIGN & PROTOTYPING
| Machines | Quantity |
|---|---|
| Rhino 3D Design Seat | 1 |
| Work NC 3D CNC Programming Seat | 1 |
| Licom APS 2.5D CNC Programming Seat | 4 |
| Gibbs 2007 3D CAD/CAM Programming Seat | 1 |